Skip to main content

Vision-Doctor

Systems

Selection of the suitable mv system

Specification of a machine vision system

Before a system is selected, you should clearly define all your requirements for the machine vision system. Not all criteria can be met by all system types so that the choice is quickly narrowed down to the appropriate test system. The Starting point for this consideration is the object to be inspected and the process environment in which the system must be installed. Detailed knowledge of this is essential to establish a stable plant process and to implement an economically viable application. The complete "practice" section of this website is supposed to help you in making the right decisions. In particular, the section "Requirement & System specification" provides an additional list of questions.

A variety of basic conditions and parameters must be weighed for the selection of the image processing system:

Important information on the test object:

  • How big is the object? How big are the features to be detected? Is a colour camera required for detection? How accurate must the measurement be? The choice of the perfect camera (resolution, sensor type, etc.) depends on this information.
  • How far does the vision system need to be from the object? Can I inspect up close or is a handling system (robot, rotary table, linear axis) disturbing? Working distances with known resolution and size of camera sensor and object allow calculation and selection of the perfect lens.
  • What is the surface and shape of the part? What material is it made of? What colour is the object? By selecting the perfect lighting, defects and objects can be made visible by creating a contrast with the surroundings.
  • How are the features made visible in the camera image? How well do they contrast with the background? Depending on the task (measurement, counting, presence checking, identification, print inspection, object search, optical character recognition, code reading), different software tools are required. The system must provide the appropriate software tools to solve your application!

Important information about the process environment

  • How many parts per second do you need to inspect? Simpler systems may be able to do this, but they may not be fast enough.
    How does the feeding work? How fast? What are the tolerances in the X, Y and Z axes? The software tools must be able to compensate for these
  • How much space is available in the system for the inspection cell? The weight and size of the camera (and lighting) can be important in many systems.
  • The process environment (dirt, dust, debris, electromagnetic interference, vibration) can be a major disturbance. The vision system should be complemented by appropriate accessories, such as protective enclosures, to avoid environmental interference.
  • How will communication take place? What interfaces are required? Does the data need to be logged? Is there a need to store images in a database? What operator interface (HMI) is required? Not every system offers the right capabilities.
  • Also consider the cable lengths required! Not every interface or protocol is suitable for long distance communication.

Additional questions in camera selection

  • Who does the system integration?
  • Daily operations: How easy is the system to use?
  • Who will maintain the system? How can new component types be trained?
  • Who is responsible for maintaining the system?

Conclusion:

There are many questions that need to be answered before you can decide which camera system will meet your needs. For this purpose the camera system must never be treated alone, but it is also considerably defined by the underlying conditions (inspected part / plant). Only the successful selection and the interaction of ALL individual machine vision hardware components together with the software ensure success!

Need machine vision lighting ?

Vision-Doctor.com is a private, independent, non-commercial homepage project and not a technology provider or system integrator. Suitable technologies and further professional support can be obtained from the companies & partners listed below.

If necessary, I will be happy to provide a quick recommendation, contacts and brief information.

Diffuses Auflicht