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Camera

The eye of the inspection system

Sensor exposure and motion blur

Motion blur occurs when the subject moves during the exposure of a 2D camera. This results in blurred areas throughout the image representing the movement of the object. The amount of motion blur depends on the speed of the object and the exposure time. Longer exposure times result in more motion blur, which can have a negative effect on the inspection of the component.

Selecting the correct exposure time, camera gain and lens aperture enables the image processor to capture an image without motion blur.

This section explains how to determine the required exposure time without motion blur.

Exposure process of a sensor

Electronic Shutter

Exposure time, also known as shutter speed, is the amount of time a camera's image sensor is exposed to light. For industrial cameras, it is specified in milliseconds or microseconds.
However, industrial cameras do not use mechanical shutters (as in SLR cameras), so the sensor is in principle permanently exposed through the lens, but modern cameras have an electronic shutter that resets the charges already accumulated on the sensor, thus also allowing controlled sensor exposure.

Exposure and object motion

A lens is used to map the object information onto the sensor pixels with pixel accuracy. If the object moves during the exposure time, the image information is not only exposed on a single pixel, but also on neighbouring pixels, depending on the direction of movement. This blurs the image in the direction of movement. Moving objects must therefore be photographed with a very short exposure time.

Typical exposure times and acceptable motion blur

Different tolerances are possible depending on the application. A blur of 0.5 to 2 pixels is usually no longer visible to the eye, but still has a negative effect on the accuracy of the measurement results. However, this value is sufficient for many standard applications. In practice, typical exposure times are often between 0.1 and 20 ms.

Motion blur

Example:

  • The component being inspected is 120 mm in size
    The 5 megapixel camera used has 2464 pixels in the direction of travel.
  • The conveyor speed during image acquisition is 600 mm/second

What exposure time results in one pixel of motion blur?

Motion blur formula:

Calculation:

FoV= 120 mm, Camera 5 Mpx (x= 2464 px), Speed 600 mm/ sec

s=  120 mm / 2464 px  = 0,0487 mm / px  ( =>48.7 µm / px)

Exp. time   = (0.0487 mm / px)  /  (600 mm / sec)

  = 0.0000812 sec / px       

  = 0.0812 ms       ( =>81 µs with 1 pixel smear)

At 81 µs exposure time, the image is blurred by 1 pixel in the transport direction.

Don't feel like doing the maths?

Neither do I!

You can find an online tool for calculating exposure times and motion blur for linear and rotational movements in the Service > Camera Calculations section.

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Industrielle Kamera fuer Bildverarbeitung